Nano Infrared Heater Brochure
Four-page overview of quartz-tube infrared heating, applications, performance points and requirement information.
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Packaging & Production — Product Equipments
Nano Infrared
Heater
Efficient industrial heating powered by quartz tube infrared technology. Engineered for extrusion, plastic processing, packaging and FIBC manufacturing.
Energy EfficientFast HeatingLong LifeStable Performance
Product Overview
Quartz Tube Infrared Heating for Modern Industry
Heyaansh Nano Infrared Heaters use quartz tube infrared heating technology for high-performance, energy-efficient processing across extrusion, plastic processing, packaging, and FIBC-related manufacturing. These heaters deliver precise, uniform heat with rapid response and long-term reliability in the most demanding production environments.
High Thermal Efficiency
Quartz tubes convert electrical energy directly into infrared heat, maximising usable energy.
Fast Heat Response
Instant heat-up and cool-down for precise temperature control and higher productivity.
Lower Surface Temperature
Infrared energy is transferred to the material, keeping heater surfaces safer to operate around.
Long Service Life
Quartz tubes are specified for thermal stability and heat-shock resistance to support dependable operation.
Typical Energy Saving
30-70%
depending on application
Heating
17°C/min
Accuracy
±0.1°C
Power
220 kW
Voltage
477 V
Key Features
Built for Industrial Performance
Every Nano Infrared Heater is engineered around one goal: deliver more usable heat to your process while using less energy and lasting longer.
Quartz Tube Heating Technology
Purpose-built quartz tubes generate and transfer infrared heat efficiently for fast, consistent heating.
Ultra High Efficiency
Quartz tube infrared technology converts electrical energy directly into usable infrared heat, minimising losses.
Ultra Fast Heating
Quartz tubes heat up and cool down almost instantly for rapid process response.
Ultra Low Surface Temperature
Efficient transfer keeps the outer heater surface cool for safer operation.
Ultra Long Life
Quartz tubes are selected for heat-shock resistance and extended service life.
Stable Temperature Control
Precision control holds set-points to ±0.1°C for repeatable output.
High Safety & Reliability
No direct flame, lower surface temperatures, and robust construction for demanding plants.
Applications & Performance
Proven Across Industry Processes
Energy-saving figures observed in actual customer installations using Heyaansh Nano Infrared Heaters.
48.6%
Saved
Injection Molding
Precise and uniform heating for higher output and better product quality.
58.8%
Saved
Extrusion Lines
Consistent temperature control for smooth extrusion and improved efficiency.
Blown Film & Packaging
Stable heat distribution for better film quality and reduced waste.
39.6%
Saved
Industrial Process Heating
Reliable heating performance across a wide range of industrial applications.
Actual savings vary depending on machine type, process parameters, load conditions, insulation and operating environment. Figures shown are representative of observed customer installations.
Working Principle
How the Nano Infrared Heater Works
Quartz tubes generate infrared heat that is transferred efficiently to the material surface \u2014 resulting in faster heating, reduced energy loss, improved thermal efficiency and consistent process performance.
Engineered Reliability
Four layers. One purpose.
Every heater is built from four carefully engineered layers \u2014 heating wire, quartz tubes, insulation, and a durable outer shell \u2014 working together to deliver focused, efficient infrared heat.
1
Heating Wire
High-efficiency resistance wire converts electrical energy directly into heat.
2
Quartz Tubes
Generate and transfer infrared heat efficiently for fast, consistent heating.
3
Insulation Layer
Advanced insulation minimises heat loss and enhances overall efficiency.
4
Outer Shell
Durable, high-temperature casing ensures protection and long service life.
Faster Start-Up
Rapid heating ensures shorter warm-up time and higher productivity.
Uniform Heat Distribution
Consistent infrared emission delivers even heating across the entire surface.
Reduced Energy Loss
Focused infrared energy minimises heat loss, improving efficiency and cutting costs.
Improved Operator Safety
Lower surface temperatures and no direct flame ensure a safer working environment.
Specifications
Technical Specifications
Standard configuration ranges. Custom sizes and quartz tube configurations available on request.
Inner Diameter Range
80 – 650 mmHeight Range
120 – 550 mmThickness Range
30 – 100 mmMaximum Heating Rate
17 °C / minTemperature Control Accuracy
±0.1 °CVoltage Range
110 V – 477 VPower Range
1 – 220 kWCustom sizes and quartz tube configurations available on request. Contact us with your application details for a tailored quotation.
Who Should Use Nano Infrared Heaters?
Heyaansh Nano Infrared Heaters are suitable for factories using electrical barrel heaters, band heaters, or conventional heating systems where faster heating, energy saving, stable temperature control, and lower surface temperature are important.
They are especially useful for plastic extrusion lines, injection moulding machines, blown film and packaging lines, FIBC-related manufacturing, and industrial process heating applications where heat consistency directly affects quality, output, and power consumption.
Problems It Solves
Many factories face heating-related losses because of slow warm-up time, unstable temperature, energy wastage, uneven heating, frequent heater replacement, and higher operator-side surface temperature.
Heyaansh Nano Infrared Heaters help improve heating efficiency by transferring infrared heat more directly to the process area, reducing energy loss and improving temperature response.
Common problems we help reduce:
Slow machine warm-up time
High power consumption from conventional heaters
Uneven heat distribution
Temperature fluctuation during production
Excess heat loss to surrounding areas
Frequent heater maintenance or replacement
Higher operator-side surface temperature
Lower productivity due to heating delays
Process inconsistency in extrusion, moulding and packaging lines
Heater Requirement Format
Fill This Format for Accurate Heater Sizing
For infrared heater quotation, please share the completed heater fill format with machine details, barrel dimensions, zone readings, voltage, kW and fan requirements. This helps Heyaansh avoid wrong heater sizing and rework.
1Fill company, contact person, technical person, extruder company, model and raw material.
2Mark barrel length, zone count, zone length, diameter, bolt size, total kW and zone-wise kW.
3Confirm phase voltage, min/max temperature, cover/heater requirement and fan count before quotation.
4Attach clear machine, barrel, wiring and nameplate photos along with the completed format.
Use this format as the measurement reference before finalising quartz tube nano infrared heater sizing. Final recommendation depends on actual machine condition, installation layout, voltage and process requirement.
Frequently Asked Questions
Where are Nano Infrared Heaters used?+
They are used in plastic extrusion, injection moulding, blown film, packaging, FIBC manufacturing and industrial process heating.
Can the heater size be customised?+
Yes. Custom sizes and quartz tube configurations are available based on machine requirement.
How much energy can be saved?+
Energy saving depends on machine type, process parameters, load, insulation and operating conditions. Observed customer installations may show different saving levels.
What details are needed for quotation?+
Machine type, completed heater fill format, existing heater size, barrel length, zone count, voltage, kW, fan count, diameter, height, operating temperature and application details are required.
Do you provide technical sizing support?+
Yes. Heyaansh can support sizing, application discussion and quotation based on the heating requirement.
Is this suitable for FIBC and packaging units?+
Yes. It is suitable for FIBC-related manufacturing, plastic processing, blown film, packaging and other industrial heating applications.
Can it replace conventional heaters?+
In many suitable applications, Nano Infrared Heaters can replace conventional heating systems after checking machine size, heater fitment, voltage, power and process requirement.
Ready to Upgrade Your Heating Efficiency?
Talk to Heyaansh FIBC for dependable quartz tube nano infrared heating solutions tailored to your process. Get technical support, sizing, and quotations.
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